OFS – Oripan Factory System

MES system for integrated production management for the bakery industry

A correct management of information is today an essential condition for business success; in fact, the information resource plays a key role in business management by making an important contribution to the company’s business processes.

Oripan Factory System is an MES system for production management, supervision and integration of the entire company structure. The aim of OFS is to innovate the production processes of each company, always having information and indicators available within a fully integrated system. OFS includes all production departments to improve efficiency, contain and manage costs, optimize maintenance and maximize the yield of plants and raw materials.

OFS management application for the control of the whole production

Starts production and assists production operators on all our machines

Interconnection and integration of production machinery, tracking and production cycle monitoring

Packaging islands dedicated application for printing finished product labels

A Digital Twin for your production process

The OFS system is able to generate a digital process parallel to the real system, the Digital Twin, i.e. making the virtual replication process the same inputs that are supplied to the system. OFS is able to trace in real time the production process on all production lines verifying the operating conditions under which it is performed.

OriWeb

OFS management application, developed with a user-friendly web front-end through which you can have control over the whole production

Process Recipes

OriWeb allows to manage the ingredients to be dosed and the stations for the traceability of the production process through a unique interface.

Warehouse Management

Incoming goods and batch registration, raw materials handling in production. Management of finished product warehouses with pallet label and pallet places management.

Production Planning

Planning of the production plan and associated resources. Level I and II MRP related to the production scheduler for an assured efficiency.

Product Fiche

Management of finished products multi-language data sheets and with the possibility to completely customize the structure and content of the documents.

Customer Orders and Transport Documents

Customer orders directly arrive at the hand PC through which the operator can pick the material. OriWeb automatically produces and records the transport documents.

Primary Cost

The widespread management of all the production resources that OFS is able to carry out, allows OriWeb to calculate in a very accurate way the primary cost of finished products.

Quality Control

This module supports all commonly used food safety standards – SQF, BRC and ISO and can be integrated into OFS-managed processes.

Maintenance Management

The module allows to organize the equipment maintenance operations, the manuals and the procedures to follow. To summarize the activities carried out and manage the spare parts warehouse.

Dashboard

Available for the management a set of dashboards for each business area with the main KPIs of production, costing and OEE plants.

ERP Integration

All information in OFS is available to be integrated with the information systems already in the customer’s hands, thus avoiding inefficiency and unnecessary waste of working hours.

OriControl

It assists the operator to start production and ingredient dosing operations. It performs automatic stock alignment and traceability of dosed raw material lots.

Start Production

The production plan generated in OriWeb is transmitted to OriControl on our devices in production to be executed by the operators on the line.

Weighing Systems

OriContro HMI supports different weighing systems so that the customer can weigh ingredients with even very different quantities, with a single tool.

RFID Reader

Operator recognition, micro ingredient dose preparation, production progress tracking are some of the uses of RFID technology within OriControl.

Inventory Alignment

Thanks to the perfect integration of all OFS components, OriControl is able to manage the unloading of dosed ingredients in real time and to align their stock on the central logistics system.

Ingredients Traceability

The traceability of raw materials and packaging has always been one of the most critical activities for food production. OriControl makes the traceability process simple, fast and safe.

PLC Connectors

OriControl integrates a module to allow the workstation on which it is installed to act as a gateway to the PLC of a machine in the production process, compliant with Industry 4.0 standards.

OriControl HMI

Interconnection and integration of the machines of the entire production line in accordance with industry 4.0 principles, for real time tracking and production monitoring

Process Tracking 

Each production process phase is tracked through OriControl HMI stations that manage both a fully automated line and manual handling operations (tanks, trolleys, trays, etc.).

RFID/Barcode Reader

Operator recognition and production progress tracking are some of the uses of RFID technology within OriControl HMI.

PLC Connectors

Each OriControl HMI station is able to connect to a PLC of a machine in the line to exchange information; all this creating an interconnection between the machines and OFS in compliance with Industry 4.0 standards.

Industrial IOT

Our OriControl HMI stations are able to communicate data to any IOT endpoint, both within the company and on a Cloud infrastructure.

OriPrint

Print customizable finished product labels, with automatic calculation of nutritional values and allergens. Print pallet labels for logistics management.

Process Tracking

Each packaging process phase is drived through OriPrint stations that manage both a fully automated line and manual handling operations (tanks, trolleys, trays, etc.).

RFID/Barcode Reader

Operator recognition and package progress tracking are some of the uses of RFID technology within OriPrint. Also in this case you can manage fully automated, semi-automated or manual lines.

PLC Connectors

Each OriPrint station is able to connect with a PLC of a packaging machine to exchange information; all this creating an interconnection between the machines and OFS in compliance with Industry 4.0 standards.

Label Print

OriPrint allows you to interface with label or document printing devices. Labels and documents can be created and customized through a convenient graphical interface in OriWeb.