OFS – Oripan Factory System
MES system for integrated production management for the bakery industry.
A correct management of information is today an essential condition for business success; in fact, the information resource plays a key role in business management by making an important contribution to the company’s business processes.
Oripan Factory System is an MES system for production management, supervision and integration of the entire company structure. The aim of OFS is to innovate the production processes of each company, always having information and indicators available within a fully integrated system. OFS includes all production departments to improve efficiency, contain and manage costs, optimize maintenance and maximize the yield of plants and raw materials.
OFS management application for the control of the whole production.
Starts production and assists production operators on all our machines.
Interconnection and integration of production machinery, tracking and production cycle monitoring.
Packaging islands dedicated application for printing finished product labels.
A Digital Twin for your production process.
The OFS system is able to generate a digital process parallel to the real system, the Digital Twin, i.e. making the virtual replication process elaborating the same inputs that are supplied to the real system. OFS is able to trace in real time the production process on all production lines verifying the operating conditions under which it is performed.
OriWeb
OFS management application, developed with a user-friendly web front-end through which you can have control over the whole production.
Process Recipes
OriWeb allows to manage the ingredients to be dosed and the stations for the traceability of the production process through a unique interface.
Warehouse Management
Incoming goods, batch registration and raw materials handling in production. Management of finished product warehouses with pallet label and pallet places management.
Production Planning
Planning of the production plan and associated resources. Level I and II MRP related to the production scheduler for an assured efficiency.
Product Data Sheets
Management of finished multi-language product data sheets with the possibility to completely customize the structure and content of the documents.
Customer Orders and Transport Documents
Customer orders directly arrive at the hand PC through which the operator can pick the material. OriWeb automatically produces and records the transport documents.
Primary Cost
The widespread management of all the production resources that OFS is able to carry out allows OriWeb to calculate in a very accurate way the primary cost of finished products.
Quality Control
This module supports all the commonly used food safety standards – SQF, BRC and ISO and can be integrated into OFS-managed processes.
Maintenance Management
The module allows to organize the equipment maintenance operations, the manuals and the procedures to follow, to summarize the activities carried out and to manage the spare parts warehouse.
Dashboard
A set of dashboards is available for the management for each business area with the main KPIs of production, costing and OEE plants.
ERP Integration
All information in OFS is available to be integrated with the information systems already in the customer’s hands, thus avoiding inefficiency and unnecessary waste of working hours.
OriControl
It assists the operator to start production and ingredient dosing operations. It performs automatic stock alignment and traceability of dosed raw material lots.
Start Production
The production plan generated in OriWeb is transmitted to OriControl on our devices in production to be executed by the operators on the line.
Weighing Systems
OriContro HMI supports different weighing systems so that the customer can weigh ingredients even with very different quantities with a single tool.
RFID Reader
Operator recognition, micro ingredient dose preparation, production progress tracking are just some of the uses of the RFID technology within OriControl.
Inventory Alignment
Thanks to the perfect integration of all OFS components, OriControl is able to manage the unloading of dosed ingredients in real time and to align their stock on the central logistics system.
Ingredients Traceability
The traceability of raw materials and packaging has always been one of the most critical activities in food production. OriControl makes the traceability process simple, fast and safe.
PLC Connectors
OriControl integrates a module to allow the workstation on which it is installed to act as a gateway to the PLC of a machine in the production process, compliant with Industry 4.0 standards.
OriControl HMI
Interconnection and integration of the machines of the entire production line in accordance with industry 4.0 principles for real time tracking and production monitoring.
Process Tracking
Each production process phase is tracked through OriControl HMI stations that manage both a fully automated line and manual handling operations (tanks, trolleys, trays, etc.).
RFID/Barcode Reader
Operator recognition and production progress tracking are just some of the uses of RFID technology within OriControl HMI.
PLC Connectors
Each OriControl HMI station is able to connect to a PLC of a machine in the line to exchange information, all this creating an interconnection between the machines and OFS in compliance with Industry 4.0 standards.
Industrial IoT
Our OriControl HMI stations are able to communicate data to any IoT endpoint, both within the company and on a Cloud infrastructure.
OriPrint
Print customizable finished product labels with automatic calculation of nutritional values and allergens. Print pallet labels for logistics management.
Process Tracking
Each packaging process phase is drived through OriPrint stations that manage both a fully automated line and manual handling operations (tanks, trolleys, trays, etc.).
RFID/Barcode Reader
Operator recognition and package progress tracking are just some of the uses of RFID technology within OriPrint. Also in this case you can manage fully automated, semi-automated or manual lines.
PLC Connectors
Each OriPrint station is able to connect with a PLC of a packaging machine to exchange information, all this creating an interconnection between the machines and OFS in compliance with Industry 4.0 standards.
Label Print
OriPrint allows you to interface with label or document printing devices. Labels and documents can be created and customized through a convenient graphical interface in OriWeb.